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Transfer Balancing Machine for Wound Armatures 440 KBTU - Schenck Nederland

  • Integrated overhead rotary transfer
  • Machine base of mineral casting with good damping characteristics
  • Automatic sequence, secured, controlled by Soft PLC
  • NC axes for all movements
  • Integration with production lines
  • Powerful PC based industrial measuring unit
  • Photo based operating manual for conversion of machine
  • Picture and text based fault diagnosis
  • Teleservice for measuring and control system

Correction methods

Profile milling:
Polar unbalance correction at the correct location, suitable for most applications.

Polar slot-milling:
The milling spindle with twin cutter is displaced axially to shift the effect of the milling operation to the polar direction of the unbalance.

Slot-milling:
A variable method for quasi-polar or component correction. High flexibility through employment of single or multiple cutters and adaptation of the component angle.

All correction methods can be used for armatures with inclined or straight stack slots. In addition to material removal by plunge milling, weight removal can be increased by controlled axial cutter advancing.
Ontwerp

Range of application

Measurement and correction of unbalance of armatures of various sizes. Application of the machine
in production lines for large rotor volumes.
Unbalance correction by milling into the stack (profile/slot milling) in one or two planes.

Design

Four-station machine with fully automatic sequence of operations. Station-to-station transfer and integration with peripheral equipment through integrated rotary transfer system.
Work-pieces can be delivered to the machine by conveyor belt or on pallets.
Technische data
Technical data at a glance    441 KBTU  442 KBTU   443 KBTU 
Measuring unit    CAB 850  CAB 850  CAB 850 
Polar profile milling    •     
Slot milling in components      •   
Polar slot milling        • 
Commutator armatures         
Weight  [kg]  0,1 - 2  0,1 - 2  0,1 - 2 
Diameter  [mm]  24 - 82  24 - 66   24 - 40 
Length  [mm]  69 - 250  90 - 250   90 - 190 
Stack height  [mm]  12 - 65  30 - 65   30 - 50 
Machine         
Width A 2)  [mm]  1720  1720  1720 
Depth B 2)  [mm]  2700  2700  2700 
Height C 2)  [mm]  2780  2780  2780 
Balancing speed  [min -1]  1500 - 2100  1500 - 2100   1800 - 2100 
Measuring uncertainty 1)  [gmm]  0,02 - 0,1  0,02 - 0,1  0,02 - 0,1 
Achievable tolerance 3)  [gmm]  0,4  0,1   0,2 
Cycle time (plunge milling) / ???  [s]  6  8   6 
Cycle time (axial-milling)  [s]  6 - 8  8 - 10  6 - 8 
Change over time  [min]  5 - 15  5 - 15  5 - 15 
Air pressure  [kPa]  450  450  450 
Air consumption  [m3/h]  2,5  2,5  2,5 
Power consumption  [kVA]  10  10   12 
         
Basic machine  Order No.  R0190100.01  R0190200.01  R0190300.01 
Options         
Measuring unit CAB 850  Order No.  R0190101.01  R0190201.01   R0190301.01 
Mill slot recognition, measuring station  Order No.  -  R0190203.01   - 
Chip-extractor  Order No.  R0190104.01  R0190204.01   R0190304.01 
Unloading equipment with OT belt  Order No.  -  -   - 
Compact swivelling gripper  Order No.  R0190107.01  R0190207.01   R0190307.01 
Axial clamping in the milling station  Order No.  -  -   - 
Pneumatic sliding spindle  Order No.  R0190109.01  R0190209.01   - 
         
1) Acc. To DIN 1319, 95% probability, work-piece dependent         
2) Data non-binding, dependent on the respective equipment supplied         
3) Rotor-dependent